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Power reference

Generator Sizing Calculator

Add running load and the biggest motor’s starting surge to size a generator that will not sag or stall.

Short answerRunning kW = sum of loads; kVA = kW ÷ power factor (0.8 typical). Then check the largest motor’s starting kVA (locked-rotor) so voltage does not dip — the starting requirement often sizes the set, not the running load.

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How it's calculated

Two demands size a generator. The steady running load in kW converts to kVA by the power factor. But motors draw several times their running current at start, so the largest motor’s inrush can dominate — the generator must supply that surge without excessive voltage dip. Take the larger of running and starting requirements.

kVA = kW ÷ PF Starting kVA ≈ motor HP × LRkVA factor size for max(running, starting)
Worked example
  1. 40 kW running ÷ 0.8 = 50 kVA.
  2. 20 HP motor start ≈ 120 kVA surge → governs.

Reference tables

Standard standby genset ratings (kW)

SmallMediumLarge
20100400
35150500
60200750

A number the tables do not give: a single 20 HP across-the-line motor start can demand ~120 kVA of surge — often more than the entire running load.

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The interactive version of this calculator is on our build queue. Meanwhile, these live example simulators show exactly how yours would look and behave on your own domain:

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FAQ

kW or kVA?

Loads are rated in kW (real power); generators and motor starting are limited by kVA. Convert with the power factor (kVA = kW ÷ PF).

Why does motor starting dominate?

Across-the-line motors draw 5–7× running current at start; that inrush can exceed the running load and set the generator size.

Can I reduce the starting size?

Yes — soft starters or VFDs cut inrush dramatically, letting a smaller generator serve the same motors.

Standby or prime rating?

Standby is for occasional outages; prime/continuous ratings are lower for full-time running. Match the rating to the duty.

This page is a reference aid. Always verify against the generator manufacturer data and NEC. Figures shown are for orientation, not a stamped design.

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