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Fluids reference

Pipe Size Calculator

Turn a flow rate into a pipe diameter that keeps velocity — and noise, wear and pressure loss — in a sensible range.

Short answerDiameter d(in) = √(0.408 × GPM ÷ velocity(ft/s)). Keep water around 5–8 ft/s on pressure lines and 2–4 ft/s on suction; higher velocity means more friction loss and erosion.

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How it's calculated

Cross-section area equals flow divided by velocity; solving for diameter gives the handy form d = √(0.408 × GPM ÷ v) in inches and ft/s. Choose the velocity from the service — suction lines run slow to avoid cavitation, discharge lines faster to save pipe cost, within erosion limits.

A = Q ÷ v d(in) = √(0.408 × GPM ÷ v(ft/s)) water: 5–8 ft/s discharge · 2–4 ft/s suction
Worked example
  1. 100 GPM at 6 ft/s.
  2. d = √(0.408 × 100 ÷ 6) = 2.6 in → 3-inch pipe.

Reference tables

Approx. pipe size for water at 6 ft/s

GPMPipe (in)
201.25
502
1003
2004
4006
8008

Recommended water velocity

Serviceft/s
Pump suction2–4
Pump discharge5–8
Long transmission3–5

A number the tables do not give: 100 GPM at 6 ft/s wants about a 3-inch line; at 2 ft/s (a suction line) it jumps to roughly 4-inch.

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The interactive version of this calculator is on our build queue. Meanwhile, these live example simulators show exactly how yours would look and behave on your own domain:

Conduit Fill · NEC▶ LIVE CALCULATOR Storage Rack quote-simulator▶ OPEN DEMO Packaging / box simulator▶ OPEN DEMO

FAQ

Where does 0.408 come from?

It converts GPM and ft/s to square inches: area(in²) = 0.408 × GPM ÷ v, from unit conversions of the flow equation.

Why keep suction velocity low?

High suction velocity drops pressure and can cavitate the pump; slower flow protects NPSH.

Does the fluid matter?

Yes — viscous or slurry services use lower velocities to limit friction and wear; the water ranges are a starting point.

Velocity or pressure-drop sizing?

Velocity is quick; for long runs, also check friction pressure drop (e.g., Hazen-Williams) to protect the pump head.

This page is a reference aid. Always verify against the applicable piping standard and hydraulic references. Figures shown are for orientation, not a stamped design.

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