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A transformer is rated in kVA (apparent power), independent of power factor. Compute the load in kVA from the line-to-line voltage and full-load current, add margin for future load and inrush, and pick the next standard rating. Undersizing causes overheating and voltage sag; oversizing wastes capital and runs at poor efficiency.
- 208 V, 3-phase, 100 A load.
- kVA = (1.732 × 208 × 100) ÷ 1000 = 36 kVA.
- +25% growth → 45 kVA → next standard = 45 kVA.
Reference tables
Standard dry-type transformer ratings (kVA)
| Small | Medium | Large |
|---|---|---|
| 15 | 75 | 300 |
| 30 | 112.5 | 500 |
| 45 | 150 | 750 |
| 225 | 1000 |
Full-load amps per kVA (three-phase)
| Voltage (L-L) | FLA per kVA |
|---|---|
| 208 V | 2.78 |
| 240 V | 2.41 |
| 480 V | 1.20 |
| 600 V | 0.96 |
A number the tables do not give: at 480 V three-phase, a 45 kVA transformer delivers about 54 A of full-load current.
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FAQ
Why kVA and not kW?
Transformers are limited by voltage and current (heat), not by power factor. kVA captures both; kW would understate the current for a poor power factor load.
How much spare capacity should I add?
A common rule is 20–25% for growth, with more if large motors cause inrush. Continuous loading above ~80% of nameplate shortens life.
Single-phase vs three-phase formula?
Drop the √3 for single-phase: kVA = V × I ÷ 1000. Three-phase multiplies the line-to-line voltage and current by √3.
How do I get full-load amps back out?
FLA = kVA × 1000 ÷ (√3 × V) for three-phase. Use the per-kVA table for a quick estimate.
Does this account for impedance and fault current?
No — it sizes for load. Short-circuit, impedance and protection are a separate engineered study; verify against the NEC and manufacturer data.
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